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Build Diaries => Aventador => Topic started by: Footcutter on July 24, 2018, 12:43:08 PM

Title: 3D printed Aventador
Post by: Footcutter on July 24, 2018, 12:43:08 PM
New to the site.  My build is an Aventador with an LS1, twin turbos, 911 Trans 6spd, custom frame.  All body panels are 3D printed and carbon fiber skinned.  Build website is : www.facebook.com/lasersterling (http://www.facebook.com/lasersterling).
Title: Re: 3D printed Aventador
Post by: lambobuilder on July 25, 2018, 08:50:33 AM
Very nice. Lots of creative people using latest technology. Keep us posted.
Title: Re: 3D printed Aventador
Post by: Footcutter on July 25, 2018, 09:39:59 AM
Thanks!  It is a fun project, and we have some schools who are watching the build for #STEM.  We will be touring around to the schools to give a presentation when we are done.
Title: Re: 3D printed Aventador
Post by: autopro on July 25, 2018, 11:21:56 PM
Incredible work, I love the way you set up your suspension and your drivetrain.  Heck I love everything you've done, the 3d printing and carbon fiber is ingenious  :notworthy
Title: Re: 3D printed Aventador
Post by: Footcutter on July 26, 2018, 06:04:06 PM
Thanks.  I was into 3D printing about 7 years ago, but it was just for making knik knacks.  It has really come into it's own.  I am still learning on the carbon fiber part, but I just finished the new rear fascia and it is tough as nails.

Title: Re: 3D printed Aventador
Post by: Footcutter on August 07, 2018, 12:33:27 PM
My version of a headlight bucket.  Printed in ABS.  Took a little liberty with the running lights.
Title: Re: 3D printed Aventador
Post by: Footcutter on August 13, 2018, 03:50:06 PM
Thought I would throw up a picture of the engine bay!
Title: Re: 3D printed Aventador
Post by: Footcutter on August 16, 2018, 09:21:37 AM
New SV style rear fascia.  Should give better air flow. ::rocker
Title: Re: 3D printed Aventador
Post by: Footcutter on August 18, 2018, 10:06:11 AM
Autopro (Pedro) is a genius!  Thanks for the tip on the fans!
Title: Re: 3D printed Aventador
Post by: AsantiLP on August 18, 2018, 04:36:41 PM
Wow, very impressed with the build. Do you plan on making molds of the body pieces? This seems like the most accurate replica Aventador body. Still can't believe you 3D printed it all. Insane! Keep it up!!
Title: Re: 3D printed Aventador
Post by: Footcutter on August 18, 2018, 04:43:46 PM
Thanks!  I do not plan on making molds.  I am not sure about accuracy, since I have taken a lot of liberties with solid models others have posted on grabcad.  They are also made for printing, not molding.  The body model is not totally perfect, but it is available.
Title: Re: 3D printed Aventador
Post by: AsantiLP on August 18, 2018, 04:46:37 PM
It looks very good and accurate. Your chassis is very impressive too. Twin turbos I won't even comment on, all I can say is I am drooling lol. If I ever need something 3d printed I know who to contact :)
Title: Re: 3D printed Aventador
Post by: Footcutter on August 18, 2018, 04:47:25 PM
Updates!
Title: Re: 3D printed Aventador
Post by: autopro on August 20, 2018, 12:11:52 PM
Autopro (Pedro) is a genius!  Thanks for the tip on the fans!

The rear shot of the radiators and the turbos looks ridiculous  :drool  such a beautiful thing  888o
Title: Re: 3D printed Aventador
Post by: Footcutter on August 20, 2018, 03:41:38 PM
Autopro (Pedro) is a genius!  Thanks for the tip on the fans!

The rear shot of the radiators and the turbos looks ridiculous  :drool  such a beautiful thing  888o

High praise from my teacher!   ::salute
Title: Re: 3D printed Aventador
Post by: Footcutter on August 20, 2018, 05:43:40 PM
Thinking of this Dash.
Title: Re: 3D printed Aventador
Post by: Footcutter on August 22, 2018, 12:07:31 PM
Dakota has a new dash coming out, which I like better.
Title: Re: 3D printed Aventador
Post by: Footcutter on August 23, 2018, 08:34:06 AM
Working gaps.
Title: Re: 3D printed Aventador
Post by: Footcutter on August 26, 2018, 04:59:05 PM
Partial rear splitter and exhaust tips!
Title: Re: 3D printed Aventador
Post by: Footcutter on August 28, 2018, 09:03:55 AM
Plumbing the rads.  We will see what the extra load might be with the extra coolant in the tubes.  I tried to minimize the issue.
Title: Re: 3D printed Aventador
Post by: autopro on August 28, 2018, 10:52:52 AM
Very nice tubing, what did you use?
Title: Re: 3D printed Aventador
Post by: Footcutter on August 28, 2018, 12:19:09 PM
1.5" polished aluminum, .098 wall.
Title: Re: 3D printed Aventador
Post by: Footcutter on August 30, 2018, 09:14:43 AM
More bits on the car.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 01, 2018, 12:12:46 PM
For your viewing pleasure. ::sun
Title: Re: 3D printed Aventador
Post by: Footcutter on September 01, 2018, 04:44:04 PM
Out in the sun...
Title: Re: 3D printed Aventador
Post by: aventcar on September 01, 2018, 04:56:27 PM
Congratulations  footcutter very good effort  ::beers
Title: Re: 3D printed Aventador
Post by: wayne on September 02, 2018, 09:34:52 AM
Your car is coming along very nicely. I just wanted to say that there needs to be more people like you, you helped me with a 3d model and you are helping others on this forum. Your a honest stand up guy. Thanks for your help and I’m watching your build.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 02, 2018, 09:41:36 AM
Your car is coming along very nicely. I just wanted to say that there needs to be more people like you, you helped me with a 3d model and you are helping others on this forum. Your a honest stand up guy. Thanks for your help and I’m watching your build.

Thanks Wayne.  I hope the model was helpful.  How goes the hunt for the Mono?
Title: Re: 3D printed Aventador
Post by: wayne on September 02, 2018, 09:54:11 AM
I’m working with a guy on a replica monocoque and have sent him a bunch of pictures that he is going to incorporate into his current monocoque. He has the top of the monocoque that was scanned from a real Aventador so the windows will fit. I also sent him some pictures with measurements for the door so he can modify his monocoque to fit the other doors. I can’t say his name because he doesn’t want his name or pictures distributed. After he makes the changes to his 3d model he is going to cnc one to full size for me, we’re both looking to do the same thing so we’re helping each other out to get a monocoque that will fit all of the OE windows and front and rear frame.
Title: Re: 3D printed Aventador
Post by: autopro on September 02, 2018, 11:17:21 PM
Your car is coming along very nicely. I just wanted to say that there needs to be more people like you, you helped me with a 3d model and you are helping others on this forum. Your a honest stand up guy. Thanks for your help and I’m watching your build.

Exactly, we need more people like him.  Very inspiring Footcutter.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 03, 2018, 07:17:44 AM
Thanks guys. ::thumbup
Title: Re: 3D printed Aventador
Post by: Footcutter on September 04, 2018, 05:07:16 PM
Starting tin work in the engine compartment in prep for skinning panels.  Need some structure the bolt them too.  Drywall screws, while handy, is not the final look I am going for. ::tongue
Title: Re: 3D printed Aventador
Post by: Footcutter on September 04, 2018, 06:46:15 PM
Main console.  Upper oval for Dakota digital AC controller.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 04, 2018, 08:03:38 PM
Full surround in.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 08, 2018, 09:16:25 PM
Console mock up.
Title: Re: 3D printed Aventador
Post by: RT on September 09, 2018, 07:50:24 AM
Footcutter...
Have you been able to "side-by-side" yours with a real Aventador to see if everything looks right?
Amazing job you are doing!

RT
Title: Re: 3D printed Aventador
Post by: Footcutter on September 09, 2018, 09:10:34 AM
Footcutter...
Have you been able to "side-by-side" yours with a real Aventador to see if everything looks right?
Amazing job you are doing!

RT

Thank you!  No, I will not be badging mine.  There are a lot of modifications I have made, which are subtle, but distinguish it from a clone.  I guess you would call it a look alike.  This is because I can make changes on the fly with 3D printing.  I want to capture the spirit of the Aventador, but still make it mine. 
Title: Re: 3D printed Aventador
Post by: RT on September 09, 2018, 09:23:38 AM
Footcutter...
Good for you!
After building mine for a while, I began to wonder why I was "hooked" into making it exactly like a real Lamborghini.  It cost more money and time than if I just built a car instead of an exact replica.  Then, of course, after it was done people would look at it and say, "Oh, he bought a Lamborghini." instead of recognizing all the work and time I spent making it!  AND, if it was in a show, after they saw it, it would take a short while for them to learn it wasn't a real Lambo so all the deception was short-lived.
For me it was easier to use an already made replica body than trying to produce a body AND drivetrain.  (Taking into mind NOTHING was easy.)
You have chosen to do both and are doing a fantastic job.  My hats off to you.

RT
Title: Re: 3D printed Aventador
Post by: Footcutter on September 09, 2018, 12:28:13 PM
Footcutter...
Good for you!
After building mine for a while, I began to wonder why I was "hooked" into making it exactly like a real Lamborghini.  It cost more money and time than if I just built a car instead of an exact replica.  Then, of course, after it was done people would look at it and say, "Oh, he bought a Lamborghini." instead of recognizing all the work and time I spent making it!  AND, if it was in a show, after they saw it, it would take a short while for them to learn it wasn't a real Lambo so all the deception was short-lived.
For me it was easier to use an already made replica body than trying to produce a body AND drivetrain.  (Taking into mind NOTHING was easy.)
You have chosen to do both and are doing a fantastic job.  My hats off to you.

RT

Appreciated!  I am having tons of fun.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 10, 2018, 09:11:17 PM
Rear deck wearing 3 layers of carbon fiber.
Title: Re: 3D printed Aventador
Post by: autopro on September 12, 2018, 10:16:22 AM
Do you design all these parts yourself on the computer or are you starting with a model of them?  Anyway you do it it looks fantastic, I can see all your hard work going into this project.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 12, 2018, 10:37:00 AM
I do all the design myself.  I am building a "look alike" not a clone, so I have changed a few things to my taste.  Thanks for the nice note!
Title: Re: 3D printed Aventador
Post by: Footcutter on September 12, 2018, 08:20:05 PM
Custom silk screen for the Aventador.  Ridiculous, right?  ::tongue
Title: Re: 3D printed Aventador
Post by: Footcutter on September 13, 2018, 11:15:13 AM
Rough finished rear deck.  I have some variances in the weave, but I think it adds character.  Shows it was hand made!
Title: Re: 3D printed Aventador
Post by: Footcutter on September 17, 2018, 10:39:05 AM
Getting ready for the bag!
Title: Re: 3D printed Aventador
Post by: Footcutter on September 18, 2018, 11:30:54 AM
Marker lights, and buckets!
Title: Re: 3D printed Aventador
Post by: Footcutter on September 18, 2018, 11:34:23 AM
Going with an Audi wheel, column, and comfort ECU.  I will update on mods, and how well it goes together.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 20, 2018, 08:53:42 AM
SV rear fascia out of the bag.  Got a few bubbles to fix, which luckily I now know how to fix.  The 3 layers of CF sucked up 5 kg of resin!  One of two very complicated parts (front and read fascia).
Title: Re: 3D printed Aventador
Post by: autopro on September 20, 2018, 10:13:07 AM
Man you are doing these super complicated parts and they come out great.  I tried to do one the other day that is super simple and it came out horrible.  Even with the vacuum bag I still got places where the CF didn't lay down correctly in the edges.
Title: Re: 3D printed Aventador
Post by: wayne on September 20, 2018, 10:55:57 AM
Your parts are looking good. I wish mine was going as fast as your project is going. Great job.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 20, 2018, 11:08:09 AM
Man you are doing these super complicated parts and they come out great.  I tried to do one the other day that is super simple and it came out horrible.  Even with the vacuum bag I still got places where the CF didn't lay down correctly in the edges.
Are you using 3M 77 spray adhesive?  Got any pictures of your bagging procedure? I have had a lot of failures, so I might be able to help.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 20, 2018, 11:08:38 AM
Your parts are looking good. I wish mine was going as fast as your project is going. Great job.
Thanks you sir!
Title: Re: 3D printed Aventador
Post by: Footcutter on September 21, 2018, 05:45:58 PM
Time to start building coats.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 22, 2018, 05:44:22 PM
Fixed the crushed in sides, and I am starting to get the mounts for the finished parts.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 25, 2018, 01:04:32 PM
Interior door structure.
Title: Re: 3D printed Aventador
Post by: nickmkk on September 25, 2018, 03:09:57 PM
Is that a CR-10 that I see in the background? You sure are giving that thing a workout. What type of filament are you using? PETG?  Are you just gluing the peices together with epoxy? If I knew how to do carbon fiber I would follow your example and make a body too.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 25, 2018, 06:44:06 PM
Is that a CR-10 that I see in the background? You sure are giving that thing a workout. What type of filament are you using? PETG?  Are you just gluing the peices together with epoxy? If I knew how to do carbon fiber I would follow your example and make a body too.
Sure is. It has been running nearly 24/7 since Feb.  I use PLA for the dimensional stability and cost (I am on my 200th kg).  After the carbon fiber is applied, the PLA no longer matters.  We have left a piece out in the hot Colorado sun for most of the summer to check for distortion, and got a positive result.  I use MMA epoxy which is not cheap ($25/50ml) but holds like a mother.  I am still learning on the carbon fiber, and now that I have done the most complex part, I am happy with the results.  Any issues that arise in the bagging process I have learned how to fix (bubbles, warps, etc..).
Title: Re: 3D printed Aventador
Post by: nickmkk on September 25, 2018, 09:27:38 PM
Wow that is a lot of filament, hopefully you bought in bulk and got a deal.  What infill are you running, I imagine you don't need much with the carbon fiber? Great idea building the body that way, I'm going to have to look into working with carbon fiber.  I might attempt the same at some point.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 26, 2018, 08:59:51 AM
Wow that is a lot of filament, hopefully you bought in bulk and got a deal.  What infill are you running, I imagine you don't need much with the carbon fiber? Great idea building the body that way, I'm going to have to look into working with carbon fiber.  I might attempt the same at some point.
10-20% infill, so the part does not get crushed when in the vacuum bag.  Sometimes if the interior volume is big enough, and the air can leak out, the part gets crushed.  I am on my third rear fascia, I have two others collecting dust, both LP style.  One has a warp I cannot fix, the other is pretty good will a few bubbles that can be fixed.  That one is for sale, but requires freight.
Title: Re: 3D printed Aventador
Post by: autopro on September 26, 2018, 09:39:08 AM
I saw some reviews on youtube of the CR-10 and it seems like a really good 3D printer.  I have been wanting to get one for quite some time but don't know much about them.  Is this something that you would recommend or some other model?
Title: Re: 3D printed Aventador
Post by: Footcutter on September 26, 2018, 10:50:38 AM
I saw some reviews on youtube of the CR-10 and it seems like a really good 3D printer.  I have been wanting to get one for quite some time but don't know much about them.  Is this something that you would recommend or some other model?
Pedro, I have 2 CR-10s.  For the money, they are the best on the market.  They are somewhat fiddly, but once you get used to it, they just pump out the parts. Make sure you get the filament runout sensor model, makes a big difference in failed prints.  There is also a large community of CR-10 users, and videos on tips and tricks.  Thingiverse.com has a large CR-10 upgrades you can print out.
Title: Re: 3D printed Aventador
Post by: nickmkk on September 26, 2018, 11:04:23 AM
I also have a CR-10 and love it, I've made a bunch of custom parts for myself and friends.  It takes some practice to get the slicer settings right and can be frustrating at times but worth it.  Also, you'll need to learn how to use Fusion 360 or an alternative if you want to make your own parts.  There are a lot of youtube videos about it so with time you can get good at it.  Anyway, get the CR-10S, it has a lot of upgrades that you'll want, I started with a base CR-10 and have upgraded it to an S model.
Title: Re: 3D printed Aventador
Post by: autopro on September 26, 2018, 12:25:22 PM
Awesome guys thanks for the info, anywhere in particular that I should buy it from?
Title: Re: 3D printed Aventador
Post by: Simple Man on September 26, 2018, 12:39:02 PM
My friend has 5 -  3d printers,  he uses them for parts,  for a product  he sells. 
 
He runs his 24 -7 !  But he is going to invest in some injection molds. 


Title: Re: 3D printed Aventador
Post by: nickmkk on September 26, 2018, 12:43:39 PM
Awesome guys thanks for the info, anywhere in particular that I should buy it from?

I bought mine from bangood and it showed up within a week.
https://m.banggood.com/Creality-3D-CR-10S-DIY-3D-Printer-Kit-300300400mm-Printing-Size-With-Z-axis-Dual-Screw-Rod-Motor-p-1192297.html?rmmds=search (https://m.banggood.com/Creality-3D-CR-10S-DIY-3D-Printer-Kit-300300400mm-Printing-Size-With-Z-axis-Dual-Screw-Rod-Motor-p-1192297.html?rmmds=search)

It looks like gearbest has a better price atm but I've heard it can take a month to ship from them.
https://m.gearbest.com/3d-printers-3d-printer-kits/pp_778981.html?wid=1433363&currency=USD&vip=14843317&gclid=EAIaIQobChMI09e09ZrZ3QIVlFYNCh1fyAT6EAQYASABEgJJl_D_BwE (https://m.gearbest.com/3d-printers-3d-printer-kits/pp_778981.html?wid=1433363&currency=USD&vip=14843317&gclid=EAIaIQobChMI09e09ZrZ3QIVlFYNCh1fyAT6EAQYASABEgJJl_D_BwE)

You can always get it directly from creality too.
https://www.creality3d.shop/collections/3d-printer/products/creality-cr-10s-diy-desktop-3d-printer-300x300x400mm?gclid=EAIaIQobChMI09e09ZrZ3QIVlFYNCh1fyAT6EAQYAyABEgJuIvD_BwE (https://www.creality3d.shop/collections/3d-printer/products/creality-cr-10s-diy-desktop-3d-printer-300x300x400mm?gclid=EAIaIQobChMI09e09ZrZ3QIVlFYNCh1fyAT6EAQYAyABEgJuIvD_BwE)

Otherwise shop around but make sure it's a creality and not a knock off.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 26, 2018, 01:17:22 PM
Awesome guys thanks for the info, anywhere in particular that I should buy it from?
nickmkk is correct.  The slicer is very important.  I use simplify 3D, about $150, and it has been invaluable.  Lots of automated settings, yet very powerful.  I use solidworks, but that is because I have a work license.
Title: Re: 3D printed Aventador
Post by: nickmkk on September 26, 2018, 02:18:18 PM
I just use Cura, it's free and actually pretty good now days.  I would start with it and buy simplify 3d if you don't like it.  I haven't used Simplify 3d though, it may be worth buying it I just made Cura work so I never took the plunge.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 28, 2018, 07:03:21 PM
New dash.
Title: Re: 3D printed Aventador
Post by: Footcutter on September 30, 2018, 07:27:00 PM
Driver quarter.
Title: Re: 3D printed Aventador
Post by: lambobuilder on October 01, 2018, 09:54:41 AM
Impressive. Great use of new technology and proven processes. Great job! ::thumbup
Title: Re: 3D printed Aventador
Post by: Footcutter on October 01, 2018, 10:02:31 AM
Impressive. Great use of new technology and proven processes. Great job! ::thumbup
Thank you sir!
Title: Re: 3D printed Aventador
Post by: Footcutter on October 07, 2018, 11:58:20 AM
Mounting and gaping skinned panels.  On to the passenger side.  Don't worry about the imperfections, all panels will get filler, and a final CF layer.
Title: Re: 3D printed Aventador
Post by: carlover69 on October 09, 2018, 10:34:33 AM
I like the fake Aventador but the problem is you can never ever make it look like the real thing.  That is why I would prefer to buy an exotic style original car that people do not recognize. How can you look at someone with a straight face when you have fake butt interior and say : " how do you like my Lambo Aventador?"  It ain't happening. Go with a builder that has their own brand. It looks like there are a few out there like:

Chupakabra
Vaydor
Vex

Title: Re: 3D printed Aventador
Post by: lambobuilder on October 09, 2018, 11:39:22 AM
I like the fake Aventador but the problem is you can never ever make it look like the real thing.  That is why I would prefer to buy an exotic style original car that people do not recognize. How can you look at someone with a straight face when you have fake butt interior and say : " how do you like my Lambo Aventador?"  It ain't happening. Go with a builder that has their own brand. It looks like there are a few out there like:

Chupakabra
Vaydor
Vex
Reading your other posts, it would appear that you have not built one of these yourself. There are exceptional builders on this forum who have replicated OEM cars look down to the smallest detail. Yes there are other cars coming on the market which will offer different looks. In my opinion, this forum is to support builders who love and enjoy building cars, not for discouraging their efforts.
Title: Re: 3D printed Aventador
Post by: carlover69 on October 09, 2018, 11:56:41 AM
I am in no way discouraging anyone. I have numerous posts with complements to everyone. This is called a forum where we are all free to comment. If you cant handle my opinions and comments, then maybe this is not the site for you. For your edification, you are correct, I am not a builder but a buyer with a distinct eye for detail. I would find it highly unlikely that any builder could replicate all of the details of a car that originally costs over $500,000. It can not be done. Have you seen the guages, seats, etc. inside an Aventador?
Title: Re: 3D printed Aventador
Post by: Footcutter on October 09, 2018, 01:17:32 PM
I like the fake Aventador but the problem is you can never ever make it look like the real thing.  That is why I would prefer to buy an exotic style original car that people do not recognize. How can you look at someone with a straight face when you have fake butt interior and say : " how do you like my Lambo Aventador?"  It ain't happening. Go with a builder that has their own brand. It looks like there are a few out there like:

Chupakabra
Vaydor
Vex

I think you miss the point.  Also my project is a look-a-like, as it will not carry the Lambo badge.  If you do not care for my project, then don't watch it. :P

Did you read the sites tag line "LamboClone - The Premier Site for Lamborghini Replica Builders?"
Title: Re: 3D printed Aventador
Post by: carlover69 on October 09, 2018, 02:02:10 PM
I am very interested in your build. I own  diablo 6.0 that I bought from IFG. The only problem is each time I drive it, people laugh a me when they see my Fiero interior. I think your build looks great. I wish I had your talent. I was in no way trying to disrespect you as I cant even build myself. I was giving my opinion. This is a free site, you can not tell me what to say or think. can you? Are you unwilling to take critique?
Title: Re: 3D printed Aventador
Post by: Footcutter on October 09, 2018, 02:09:23 PM
I am very interested in your build. I own  diablo 6.0 that I bought from IFG. The only problem is each time I drive it, people laugh a me when they see my Fiero interior. I think your build looks great. I wish I had your talent. I was in no way trying to disrespect you as I cant even build myself. I was giving my opinion. This is a free site, you can not tell me what to say or think. can you? Are you unwilling to take critique?

Fair enough.  We like "constructive" criticism as builders.  You seem to come in with your comments basically giving the impression of "what you guys are doing is ridiculous."  So comment away, and enjoy the build, but keep the "spirit" of being constructive.
Title: Re: 3D printed Aventador
Post by: nickmkk on October 09, 2018, 02:14:16 PM
I am very interested in your build. I own  diablo 6.0 that I bought from IFG. The only problem is each time I drive it, people laugh a me when they see my Fiero interior. I think your build looks great. I wish I had your talent. I was in no way trying to disrespect you as I cant even build myself. I was giving my opinion. This is a free site, you can not tell me what to say or think. can you? Are you unwilling to take critique?

Not everyone is trying to build an exact replica.  I consider my car a muscle car that resembles a lambo because I like the lambo body.  I would rather it be obvious that I built my car than have people think I just bought one.  That said, the fiero interior is hideous and should be replaced, I would probably laugh at you too.
Title: Re: 3D printed Aventador
Post by: Footcutter on October 15, 2018, 09:37:44 AM
Sheet metal work.  It is a little piece meal, but I will weld it all together when I am done to make it look professional.
Title: Re: 3D printed Aventador
Post by: LP700-4 on October 16, 2018, 10:11:14 AM
looking good and making great progress
Title: Re: 3D printed Aventador
Post by: Footcutter on October 16, 2018, 07:32:03 PM
Thanks!  ::thumbup
Title: Re: 3D printed Aventador
Post by: Footcutter on October 20, 2018, 01:53:35 PM
Morning fun! Door structure. 
Title: Re: 3D printed Aventador
Post by: Theoneabove on October 20, 2018, 02:00:53 PM
Morning fun! Door structure.
Very impressive! Keep up the great work.
Title: Re: 3D printed Aventador
Post by: LP700-4 on October 20, 2018, 06:45:55 PM
What did you use for a hinge?
Title: Re: 3D printed Aventador
Post by: Footcutter on October 20, 2018, 07:14:15 PM
One of those lambo door conversion units, about $99.  I have heavily modified it.  Currently it is inside the door, so as I add door structure, I can have it bolt to the front of the door.
Title: Re: 3D printed Aventador
Post by: Footcutter on October 21, 2018, 08:24:10 AM
I will also need to put in some hinge guides to make sure the door opens at the right angle to clear the front of the window.  It is better than blowing $1k on an original set.  :o
Title: Re: 3D printed Aventador
Post by: LP700-4 on October 21, 2018, 09:20:20 AM
Sounds like a lot of work to use the off the shelf hinges nut I agree, $1000 for a set of OEM is crazy!
Title: Re: 3D printed Aventador
Post by: Footcutter on October 21, 2018, 05:23:12 PM
It is, but I am in this for the fun of solving problems, so all good! W:)
Title: Re: 3D printed Aventador
Post by: Footcutter on October 23, 2018, 01:46:34 PM
This weekends fun! Sill, and B pillar structure.  Sail panel understructure done, and dash hood printed.
Title: Re: 3D printed Aventador
Post by: Footcutter on October 29, 2018, 02:01:52 PM
Bonded the sail panels to the quarters, and now have the quarter panel mounts solid.  I can actually lean on it now! ::rocker
Title: Re: 3D printed Aventador
Post by: Footcutter on October 29, 2018, 02:10:49 PM
Fixed the bubbles in the rear bumper (White x's) to get ready for the final CF layer, which will be hand laid.  Also noticed that the passenger side hub was off by ~1" from the center line.  After considering harikari, I noticed my A arm tabs were not quite square with the frame.  ::tongue  A little adjustment and I should be squared up again.  Just goes to show you need to constantly measure, and not be afraid to fix these issues!  ::headbang
Title: Re: 3D printed Aventador
Post by: Footcutter on November 02, 2018, 05:19:56 PM
Engine cover structure, and rear window structure.
Title: Re: 3D printed Aventador
Post by: Footcutter on November 04, 2018, 01:05:03 PM
Finished tacking the engine cover structure.
Title: Re: 3D printed Aventador
Post by: autopro on November 05, 2018, 06:15:19 PM
Man you did well getting all those angles perfect, not an easy thing to do, that structure looks pretty awesome.
Title: Re: 3D printed Aventador
Post by: Footcutter on November 05, 2018, 08:24:26 PM
Man you did well getting all those angles perfect, not an easy thing to do, that structure looks pretty awesome.

Thanks!
Title: Re: 3D printed Aventador
Post by: srd1 on November 06, 2018, 04:48:58 AM
NICE!!!
Title: Re: 3D printed Aventador
Post by: Footcutter on November 06, 2018, 09:36:12 AM
Man you did well getting all those angles perfect, not an easy thing to do, that structure looks pretty awesome.
Was not that tough.  The hard part was realizing that the 0.5" square tube needed straightening!
Title: Re: 3D printed Aventador
Post by: Footcutter on November 06, 2018, 06:55:58 PM
Real Lambo glass!
Title: Re: 3D printed Aventador
Post by: srd1 on November 07, 2018, 03:58:27 AM
Jesus bet that was a pretty penny.
Title: Re: 3D printed Aventador
Post by: Footcutter on November 07, 2018, 07:35:32 AM
Jesus bet that was a pretty penny.

$800 for the pair.  Not too bad in my opinion.  I was a little shocked when I went to a new parts dealer, and found this out.  The little quarter windows were $850 a piece!  Weird...
Title: 3D printed Aventador
Post by: minihawn on November 07, 2018, 10:00:55 AM
Jesus bet that was a pretty penny.

$800 for the pair.  Not too bad in my opinion.  I was a little shocked when I went to a new parts dealer, and found this out.  The little quarter windows were $850 a piece!  Weird...
Not bad at all. I’m not a rich guy so, 1k is a lot of money. But when it comes to these cars 1k can prove a fair price in many Instances. Just my two cents. #cheers


Sent from my iPhone using Tapatalk
Title: Re: 3D printed Aventador
Post by: Footcutter on November 07, 2018, 10:27:36 AM
Also, I will be making a pattern, and transferring it to solidworks for anyone interested. Just PM me if you want a copy.
Title: Re: 3D printed Aventador
Post by: CCIE on November 07, 2018, 10:28:00 AM
Try a Diablo door glass around $5000 for the pair, quarter glass $4700 for the pair and the Windshield is $6000

OUCH
Title: Re: 3D printed Aventador
Post by: Footcutter on November 07, 2018, 10:37:20 AM
Try a Diablo door glass around $5000 for the pair, quarter glass $4700 for the pair and the Windshield is $6000

OUCH
Yikes! :o
Title: Re: 3D printed Aventador
Post by: Neils88 on November 07, 2018, 03:00:02 PM
I bought OEM door glass as well. The curvature looks extreme but seems to perfectly match Grand Prix door glass... this allows you to use their window tracks which is nice.
Title: Re: 3D printed Aventador
Post by: Footcutter on November 10, 2018, 03:27:06 PM
Got the panels finally centered on the wheels.  Re-adjusted the entire rear end to get everything straight and to fit right.  Now I can start moving forward to the rockers.
Title: Re: 3D printed Aventador
Post by: Footcutter on November 11, 2018, 04:33:39 PM
Put in bolted engine cross brace, rear roof area, and started on the passenger door area.
Title: Re: 3D printed Aventador
Post by: eddie on November 11, 2018, 06:19:07 PM
engine/ is it BMW ?
Title: Re: 3D printed Aventador
Post by: Footcutter on November 11, 2018, 06:40:20 PM
LS1.  5.7L.  Porsche transaxle.
Title: Re: 3D printed Aventador
Post by: eddie on November 12, 2018, 05:10:50 AM
oh the alt sway me off ,looks like  Bosh in my Beemer .
Title: Re: 3D printed Aventador
Post by: wayne on November 15, 2018, 07:39:46 AM
Nice job on the build. I’m curious on how you are going to title your car when it’s done? Keep up the good work.
Title: Re: 3D printed Aventador
Post by: Footcutter on November 15, 2018, 02:11:51 PM
Thanks.  Here is Colorado, we get a VIN inspection where you need to show receipts for all major components.  Then you are issued a state VIN, and title.  Just that easy.

Title: Re: 3D printed Aventador
Post by: Footcutter on November 17, 2018, 01:14:30 PM
Started on the firewall.
Title: Re: 3D printed Aventador
Post by: Footcutter on November 18, 2018, 01:03:27 PM
More firewall progress.  Amazing the emotional effect a couple pieces of sheet metal can have.  ::rocker
Title: Re: 3D printed Aventador
Post by: Neils88 on November 18, 2018, 04:29:44 PM
Great job with the firewall panelling. You are right... something as simple as a panel can really give you the sense of progress. 
Title: Re: 3D printed Aventador
Post by: Footcutter on November 18, 2018, 05:16:47 PM
Great job with the firewall panelling. You are right... something as simple as a panel can really give you the sense of progress.
Thanks! ::thumbup
Title: Re: 3D printed Aventador
Post by: Footcutter on November 18, 2018, 05:18:24 PM
Finished up the panels.
Title: Re: 3D printed Aventador
Post by: Footcutter on November 21, 2018, 10:08:08 AM
Engine cover coming along.
Title: Re: 3D printed Aventador
Post by: Purple LP670 SV on November 21, 2018, 10:58:23 PM
Looking good!!!
Title: Re: 3D printed Aventador
Post by: Footcutter on November 22, 2018, 08:24:29 AM
Thanks!
Title: Re: 3D printed Aventador
Post by: Footcutter on November 23, 2018, 04:17:17 PM
Passenger door, steering column, and dash
Title: Re: 3D printed Aventador
Post by: Footcutter on December 04, 2018, 03:46:24 PM
More updates.  Engine cover, interior, vents, and scoops.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 05, 2018, 09:34:12 AM
More pics.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 09, 2018, 05:27:30 PM
Finished up the engine cover glue up.  Covered the sail panel fronts, added engine cover structure, and final fitting of rear roof area.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 11, 2018, 09:13:12 AM
One piece at a time.  Gaps still need attention, but that will be the final fitting after all parts are skinned and mounted.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 13, 2018, 10:36:19 AM
Here are the files I used.

https://grabcad.com/library/aventador-sv-1
Title: Re: 3D printed Aventador
Post by: Footcutter on December 15, 2018, 11:09:46 AM
Wide body panel fit, and floor pans.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 16, 2018, 03:04:05 PM
More interior, passenger quarter, lower rear air splitter fitting.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 22, 2018, 01:52:58 PM
Got her out of the barn.  I really like the new quarters, and rockers.
Title: Re: 3D printed Aventador
Post by: Neils88 on December 22, 2018, 05:37:50 PM
You are making fantastic progress! It really looks awesome!  ::thumbup
Title: Re: 3D printed Aventador
Post by: Footcutter on December 22, 2018, 05:49:10 PM
Thanks!
Title: Re: 3D printed Aventador
Post by: Footcutter on December 23, 2018, 03:44:24 PM
Starting the brake system.
Title: Re: 3D printed Aventador
Post by: autopro on December 26, 2018, 10:21:20 AM
Got her out of the barn.  I really like the new quarters, and rockers.

Wow man, those shots of the car in your driveway look awesome.  You really have made a lot of progress lately, keep it up and you will certainly finish this next year.  What are your plans for bodywork and paint?  I know you are still a while out but you probably have something in mind.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 26, 2018, 11:04:14 AM
Thanks! Going to leave it carbon fiber.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 26, 2018, 11:07:13 AM
Any comments on the positioning of the fuel system and battery?  I had this setup in the trunk of my Mustang, with no issues.  Thoughts?
FYI, I will be surrounding the tank with 2x4" steel tubing.
Thanks
Title: Re: 3D printed Aventador
Post by: Footcutter on December 28, 2018, 04:26:46 PM
Ok, after a lot of searching I have settled on a minivan windshield...2008 Toyota Sienna.  Sides need cutting, and some fab work at the top of the hood, but it does not look half bad, and the arc at the top is almost perfect.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 28, 2018, 04:41:21 PM
Slid it down 1".  Now it is perfect for where the wipers go!
Title: Re: 3D printed Aventador
Post by: Footcutter on December 29, 2018, 12:08:48 PM
Starting to mock up front end.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 29, 2018, 04:33:33 PM
Cut the glass, first attempt.  Got some small cracks, but it will do for now.
Title: Re: 3D printed Aventador
Post by: AsantiLP on December 29, 2018, 07:52:43 PM
That is a very good fit. I cut mine at the local place that has a water jet cutting machine. No cracks :)
Title: Re: 3D printed Aventador
Post by: Footcutter on December 29, 2018, 07:58:08 PM
That is a great idea!  What base glass did you use?

Thanks!
Title: Re: 3D printed Aventador
Post by: Neils88 on December 29, 2018, 08:14:42 PM
Did you ever look at a 2000 Infiniti i30 windshield? My kit was modified to use it specifically. It's close to OEM but about 6" shorter at the bottom.... similar to what you appear to be using.  I'm not sure if it would be easier to tweak your window frame to take it instead of cutting glass. Just a thought.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 29, 2018, 08:36:02 PM
From the model I have it is only 1" shorter than what I have as OEM, 41" top to bottom.  Curvature is darn perfect. It also has the cut away on the drivers side for the wipers.
Title: Re: 3D printed Aventador
Post by: Neils88 on December 29, 2018, 09:54:05 PM
My mistake. I think I'd looked at your first windshield pic before you slid it down. It looked like there was a much larger gap.
 My windshield stops around where the bottom black frit paint starts on your windshield (as on the later pic).
Title: Re: 3D printed Aventador
Post by: LP700-4 on December 30, 2018, 08:31:24 AM
Ok, after a lot of searching I have settled on a minivan windshield...2008 Toyota Sienna.  Sides need cutting, and some fab work at the top of the hood, but it does not look half bad, and the arc at the top is almost perfect.

What work does the top of the hood need to make this windshield work?  I wonder how well, or not, this windshield will work with my kit....

By the way, you are making great progress while mine is collecting dust
Title: Re: 3D printed Aventador
Post by: Footcutter on December 30, 2018, 08:59:50 AM
I had not glued the hood together, and so it was sagging in the middle, and making the gap look much worse.  Once i fixed that and moved it down there basically is only enough gap for the wipers. I will throw the hood back on and take some pics for you.
Title: Re: 3D printed Aventador
Post by: Footcutter on December 30, 2018, 02:55:18 PM
Pics.
Title: Re: 3D printed Aventador
Post by: LP700-4 on January 01, 2019, 07:21:16 AM
thanks for the photos, that windshield comes close to fitting at the bottom too...  thanks for the windshield tip.
Title: Re: 3D printed Aventador
Post by: Footcutter on January 05, 2019, 09:08:15 PM
Live and learn.  Changed where the gas cylinders for the doors go based on others builds.  Now the doors open and close easy peasy!
Title: Re: 3D printed Aventador
Post by: Footcutter on January 06, 2019, 12:37:30 PM
Restructured the gas cylinder area for more tire clearance.  Mounted wipers, and mounted clutch cylinder.
Title: Re: 3D printed Aventador
Post by: autopro on January 10, 2019, 09:47:43 AM
It looks so good with the glass in place, it really transforms the car.
Title: Re: 3D printed Aventador
Post by: Footcutter on January 12, 2019, 12:50:25 PM
Restructured the passenger side door, and started structuring the center console.
Title: Re: 3D printed Aventador
Post by: Footcutter on January 12, 2019, 04:24:01 PM
Heat/AC box in place.
Title: Re: 3D printed Aventador
Post by: LP700-4 on January 13, 2019, 07:36:34 AM
Nice work.... I wonder if you do anything else besides work on the car!! ha
Title: Re: 3D printed Aventador
Post by: Footcutter on January 13, 2019, 01:08:33 PM
Nice work.... I wonder if you do anything else besides work on the car!! ha
Quantum physics.  No, really! ::toothy

Thanks!
Title: Re: 3D printed Aventador
Post by: Footcutter on January 13, 2019, 01:11:12 PM
Starting dash skin.  Piece together then body work it.
Title: Re: 3D printed Aventador
Post by: Purple LP670 SV on January 13, 2019, 05:51:57 PM
Nice progress, I am a little surprised you didn't 3d print the dash also. Either way great work!!!  ::beers
Title: Re: 3D printed Aventador
Post by: Footcutter on January 13, 2019, 07:23:04 PM
Thanks Purple.  I like working with steel too! ::thumbup
Title: Re: 3D printed Aventador
Post by: Simple Man on January 15, 2019, 10:18:34 AM
Your making some good progress!!
Title: Re: 3D printed Aventador
Post by: autopro on January 15, 2019, 09:30:40 PM
Wow working on the interior already, you are really flying through your build  ::thumbup
Title: Re: 3D printed Aventador
Post by: Footcutter on January 16, 2019, 08:48:48 AM
Just getting all the big stuff out of the way so I can start hooking up systems!  Thanks guys! ::toothy
Title: Re: 3D printed Aventador
Post by: Footcutter on January 19, 2019, 04:20:11 PM
Hood hinges, and structure.  Rev 2 of the headlights.
Title: Re: 3D printed Aventador
Post by: LP700-4 on January 20, 2019, 07:36:03 AM
Excellent work!  I think you need to come here and help me with mine too!! :)
Title: Re: 3D printed Aventador
Post by: Footcutter on January 20, 2019, 09:36:58 AM
Excellent work!  I think you need to come here and help me with mine too!! :)
Thanks!
I wish there was someone else local I could exchange ideas with!
Title: Re: 3D printed Aventador
Post by: wayne on January 20, 2019, 09:46:13 AM
Excellent job you are doing. I also wish there was someone close to me.
Title: Re: 3D printed Aventador
Post by: Footcutter on January 20, 2019, 11:43:33 AM
Thanks Wayne!

Gas cylinders for the hood in.  Front passenger floor pan.
Title: Re: 3D printed Aventador
Post by: Footcutter on January 20, 2019, 03:52:56 PM
Driver side.
Title: Re: 3D printed Aventador
Post by: Neils88 on January 20, 2019, 06:49:52 PM
The car is looking great! It's really coming together quickly!  ::thumbup

Out of interest, is there any particular reason you decided to mount the hood hinges in the front?
Title: Re: 3D printed Aventador
Post by: Footcutter on January 20, 2019, 07:05:02 PM
The car is looking great! It's really coming together quickly!  ::thumbup

Out of interest, is there any particular reason you decided to mount the hood hinges in the front?

Thanks.   Try to get a few hours every weekend.  I do a lot of prep during the week.

I like the look better.  At high speed, I will not need to worry about it coming through the windshield! ::tongue
Title: Re: 3D printed Aventador
Post by: Footcutter on January 27, 2019, 02:55:31 PM
Not real exciting progress.  Fabed tabs for fuel cell, mounting for battery, and started the long process of getting the rear bumper ready for the final CF layer.  Also added structure for passenger headlight, and more sheet metal under the passenger dash.
Title: Re: 3D printed Aventador
Post by: autopro on January 27, 2019, 09:35:06 PM
Your fab work is outstanding.
Title: Re: 3D printed Aventador
Post by: Footcutter on January 28, 2019, 09:35:44 AM
Thanks, but it is pretty simple stuff!  The 3D printer gets a lot of credit!  :LL:
Title: Re: 3D printed Aventador
Post by: UK B ROBINSON on January 28, 2019, 10:29:45 AM
Thanks, but it is pretty simple stuff!  The 3D printer gets a lot of credit!  :LL:

Hey! im trying to build a replica/clone set of aventador tail lights and front lights for cheap can you help ? thanks from the uk !
Title: Re: 3D printed Aventador
Post by: Footcutter on February 19, 2019, 02:34:40 PM
Rear tail lights almost finished, headlight buckets covered in CF/Kevlar, and printed start button housing.

Title: Re: 3D printed Aventador
Post by: UK B ROBINSON on February 19, 2019, 03:35:38 PM
Rear tail lights almost finished, headlight buckets covered in CF/Kevlar, and printed start button housing.
this looks great job how much is it ?
Title: Re: 3D printed Aventador
Post by: Footcutter on February 19, 2019, 05:25:09 PM
I do not think they would be economical other than doing it yourself.  Free files: https://grabcad.com/library/aventador-sv-1
Title: Re: 3D printed Aventador
Post by: Footcutter on February 20, 2019, 08:59:46 AM
With reflectors.
Title: Re: 3D printed Aventador
Post by: autopro on February 20, 2019, 09:45:12 AM
Are you also printing the red pieces?  they really look like real lenses, great job!
Title: Re: 3D printed Aventador
Post by: Footcutter on February 20, 2019, 11:40:27 AM
Are you also printing the red pieces?  they really look like real lenses, great job!

Yes.  They are printed in PETG, transparent red.  Thanks!
Title: Re: 3D printed Aventador
Post by: Footcutter on February 25, 2019, 08:53:00 PM
Printing the new rear splitter, moving along.  Got the headlight buckets nearly done.
Title: Re: 3D printed Aventador
Post by: Footcutter on February 26, 2019, 08:58:46 AM
Marker lights finally!
Title: Re: 3D printed Aventador
Post by: autopro on February 27, 2019, 12:31:46 PM
The rear splitter looks very intricate, lots of work.
Title: Re: 3D printed Aventador
Post by: Footcutter on February 27, 2019, 09:21:34 PM
 ::toothy
Title: Re: 3D printed Aventador
Post by: Footcutter on March 04, 2019, 11:28:03 AM
Wide body quarter in da bag!
Title: Re: 3D printed Aventador
Post by: Footcutter on March 04, 2019, 08:30:24 PM
New air diffuser.
Title: Re: 3D printed Aventador
Post by: Footcutter on March 09, 2019, 09:04:22 PM
Rear air diffuser fit, quarter panels out of the bag, and new air lift system for the coil overs.
Title: Re: 3D printed Aventador
Post by: Footcutter on March 10, 2019, 05:48:19 PM
These transition pieces are going to be key without molds. I can get the panels very close, but when wanting nice tight shot lines, it will give me some flexibility. Beside, metal work is fun. What say you?
Title: Re: 3D printed Aventador
Post by: Footcutter on March 15, 2019, 11:37:52 AM
So rather than trash all my work by running a low clearance, I am going with a lift system.  This will give me an extra 2" of ride height on demand.
Title: Re: 3D printed Aventador
Post by: autopro on March 16, 2019, 11:10:53 AM
It looks like you have the same coil overs as I do.   Really need a system like this or I will have the same problems as you.  Where did you get the parts and do you have any more info on them?  Great work on the car  ::thumbup
Title: Re: 3D printed Aventador
Post by: Footcutter on March 16, 2019, 12:49:54 PM
Cups are from Stanceparts.com.  The air system is a Ride tech system, but you can use a static system from stanceparts.  I wanted the functionality of the ride tech.
Title: Re: 3D printed Aventador
Post by: Footcutter on March 20, 2019, 08:47:48 AM
Parts are piling up!
Title: Re: 3D printed Aventador
Post by: Footcutter on March 22, 2019, 10:41:25 AM
Rear deck fitment.  Big sigh of relief.
Title: Re: 3D printed Aventador
Post by: autopro on March 25, 2019, 10:00:54 AM
Ohhh that spoiler looks awesome  :drool  Great job on the infusion.
Title: Re: 3D printed Aventador
Post by: Footcutter on March 25, 2019, 10:15:30 AM
Ohhh that spoiler looks awesome  :drool  Great job on the infusion.
  Thanks!  It is what I call rear deck.  I have a rear wing that goes through the deck and attaches to the frame.
Title: Re: 3D printed Aventador
Post by: Footcutter on April 02, 2019, 11:23:58 AM
Panels starting to fit nicely.
Title: Re: 3D printed Aventador
Post by: Neils88 on April 02, 2019, 04:38:05 PM
The panel fit is really nice! Great job! Definite advantage of 3d printing the parts. (If the cards line up I'll finally start mounting my panels next week).

Are you planning on using OEM vent grills or will you print those too?  If you plan on using OEM, how close are your measurements?
Title: Re: 3D printed Aventador
Post by: Footcutter on April 02, 2019, 07:26:39 PM
The panel fit is really nice! Great job! Definite advantage of 3d printing the parts. (If the cards line up I'll finally start mounting my panels next week).

Are you planning on using OEM vent grills or will you print those too?  If you plan on using OEM, how close are your measurements?

Neils, Thanks!  I cannot use OEM vents, since I am running a widebody (4" wider than stock).  I found this on eBay and it is a little denser, but I like it.

https://www.ebay.com/itm/Universal-ABS-Plastic-Racing-Honeycomb-Mesh-Grill-Spoiler-Bumper-Vent-40x120cm/292272666326?epid=1960465704&hash=item440ccef6d6:g:Xp0AAOSw3pVZzJTF:sc:FedExPriorityOvernight (https://www.ebay.com/itm/Universal-ABS-Plastic-Racing-Honeycomb-Mesh-Grill-Spoiler-Bumper-Vent-40x120cm/292272666326?epid=1960465704&hash=item440ccef6d6:g:Xp0AAOSw3pVZzJTF:sc:FedExPriorityOvernight)!80516!US!-1
Title: Re: 3D printed Aventador
Post by: Neils88 on April 02, 2019, 07:46:26 PM
That's a good looking mesh. I might get some of that. I'm mostly using OEM grills, but there are a couple that I couldn't get.  I have a nice powder coated aluminum mesh, but this one looks closer to the OEM grill mesh.
Title: Re: 3D printed Aventador
Post by: autopro on April 02, 2019, 09:52:57 PM
Agreed that is nice looking material.  I also need some for the grills by the quarter windows and a side air scoop, good find  ::thumbup
Title: Re: 3D printed Aventador
Post by: Footcutter on April 03, 2019, 03:45:43 PM
Pulled the trigger on a used couple of these OEM regulators ($200 ea).  Was going to be hard pressed to match the extreme curve of the OEM window glass with another solution.  Let me know if anybody needs dimensions.
Title: Re: 3D printed Aventador
Post by: Neils88 on April 04, 2019, 06:39:24 PM
If you need tracks, check out an early 2000's Grand Prix. The glass has the same curvature. I have OEM door glass... fits in the Grand Prix tracks perfectly. I was surprised... as you say, they have a lot of curvature.
Title: Re: 3D printed Aventador
Post by: Footcutter on April 04, 2019, 07:39:54 PM
Too late for me. ::scratch However, do you have pictures?

Thanks.
Title: Re: 3D printed Aventador
Post by: Footcutter on April 04, 2019, 07:48:33 PM
Neils, These look really different from OEM.  You did it for an Aventador?  Which one did you use?
Title: Re: 3D printed Aventador
Post by: Neils88 on April 04, 2019, 09:41:10 PM
The tracks that I'm referring to are the guides that the glass sits in, as opposed to the regulator tracks. The rear guide is completely in the door, whereas the front guide largely sits above the door.

I posted some pics of the components I am using on page 12 of my build thread (about halfway down). There are also some pics showing how i modified the Grand Prix regulator tracks...

http://www.fiero.nl/forum/Forum2/HTML/134807-12.html (http://www.fiero.nl/forum/Forum2/HTML/134807-12.html)
Title: Re: 3D printed Aventador
Post by: Footcutter on April 08, 2019, 12:36:03 PM
Since my regulators were used, I think I got a good price.  Here they are in action.  The video shows the window before moving it forward 3" to the stock position. Oh, and before roasting me on my janky hinge mount, it will be replaced with a single 1/4" thk steel bracket. :P

https://youtu.be/dirBKzv44BM
Title: Re: 3D printed Aventador
Post by: Footcutter on April 08, 2019, 12:45:50 PM
 ::rocker
Title: Re: 3D printed Aventador
Post by: Footcutter on April 09, 2019, 04:16:13 PM
Aligning carbon fiber panels sucks.  No room for error!
Title: Re: 3D printed Aventador
Post by: Neils88 on April 09, 2019, 04:31:48 PM
You're doing a great job of getting them aligned!  ::thumbup

What are you doing to add the center brake light in the spoiler? Do you plan on having an active spoiler?
Title: Re: 3D printed Aventador
Post by: Footcutter on April 09, 2019, 04:43:35 PM
Neils, Thank you sir!  Fixed wing.  Not sure I need a "third eye" in Colorado (according to equipment needed for homebuilt cars). That being said, for safety I will probably add it to the rear deck, where I did leave room for one.
Title: Re: 3D printed Aventador
Post by: Footcutter on April 09, 2019, 04:54:56 PM
Here.
Title: Re: 3D printed Aventador
Post by: Footcutter on April 14, 2019, 05:56:15 PM
Out in the open with new panels.
Title: Re: 3D printed Aventador
Post by: Footcutter on April 16, 2019, 09:03:38 AM
Engine cover finished.  60"x74"!!!
Title: Re: 3D printed Aventador
Post by: lambobuilder on April 17, 2019, 09:20:54 AM
Fantastic job. Really coming together
Title: Re: 3D printed Aventador
Post by: Footcutter on April 17, 2019, 10:07:40 AM
Fantastic job. Really coming together
Thanks!
Title: Re: 3D printed Aventador
Post by: Footcutter on April 18, 2019, 10:23:06 AM
gappin'
Title: Re: 3D printed Aventador
Post by: Purple LP670 SV on April 19, 2019, 08:35:36 AM
Very impressive, those panels just keep looking nicer and nicer!
Title: Re: 3D printed Aventador
Post by: Footcutter on April 19, 2019, 06:47:42 PM
Thanks!
Title: Re: 3D printed Aventador
Post by: Footcutter on April 22, 2019, 09:17:46 AM
Rear roof section in the bag.
Title: Re: 3D printed Aventador
Post by: Footcutter on April 29, 2019, 08:37:51 AM
Well rear roof section failed.  Caved in all over the place.  Turns out it was a good thing because I went to aluminum for the rear roof section, and now I am able to gap the engine cover really well.  Plus it was quick to do.  Also, first door skin finished, and turned out beautiful.
Title: Re: 3D printed Aventador
Post by: Footcutter on May 01, 2019, 08:51:21 AM
Starting on door structure.  Mounted the CF panel to a steel tubing frame and applying the sheet metal.
Title: Re: 3D printed Aventador
Post by: Footcutter on May 16, 2019, 08:52:54 AM
Driver fender done.  Gaps are coming out ok.  Also, got the passenger door skinned.  4 panels to go!
Title: Re: 3D printed Aventador
Post by: Footcutter on May 28, 2019, 08:47:20 AM
Got her out of the barn.
Title: Re: 3D printed Aventador
Post by: Jets303 on May 28, 2019, 10:13:37 PM
Dude that butt end is seriously making me consider changing mine! Stop showing me that picture lol
Title: Re: 3D printed Aventador
Post by: Footcutter on May 29, 2019, 09:21:41 AM
Dude that butt end is seriously making me consider changing mine! Stop showing me that picture lol

Well, you have running engine that sounds fin awesome, so I think we are even!  ::rocker
Title: Re: 3D printed Aventador
Post by: Footcutter on May 29, 2019, 09:30:26 AM
Hood skinned.  New mounts for hood, and got my new push rod fulcrum welded and in.
Title: Re: 3D printed Aventador
Post by: Footcutter on July 01, 2019, 03:42:54 PM
https://www.3dprintingmedia.network/you-too-could-now-3d-print-a-lamborghini-aventador-at-home/?fbclid=IwAR1Mf-9tb9iwakH5SFM56cpFEHWUAi6qZoMfXp6eoQrJLrD9D37Rs_k0SAk (https://www.3dprintingmedia.network/you-too-could-now-3d-print-a-lamborghini-aventador-at-home/?fbclid=IwAR1Mf-9tb9iwakH5SFM56cpFEHWUAi6qZoMfXp6eoQrJLrD9D37Rs_k0SAk)

Made it to the media.
Title: Re: 3D printed Aventador
Post by: Footcutter on July 02, 2019, 02:31:33 PM
https://topgear.nl/autonieuws/lamborghini-aventador-uit-de-3d-printer/?fbclid=IwAR39GBc21cqogt_sM0KNjCdglY6JPg75B4qYKPk1c5woCX0bP0PBy-gDlU0

TopGear!!!!
Title: Re: 3D printed Aventador
Post by: LP700-4 on July 07, 2019, 07:34:38 AM
Very Cool...... congratulations   
Title: Re: 3D printed Aventador
Post by: Neils88 on December 27, 2019, 09:02:50 PM
I was impressed that your build made it into the news... but you forget to tell us that Lamborghini swapped it for two weeks with a real one so they could film a commercial! That must have been a great two weeks for you and the family! 

::thumbup

https://flip.it/2PLrT_