G28 - Simple Mans, Simple REDO of an G28 LP640

[Simple Man]

Got the car outside and started on the passenger rocker, waiting on a part for the passenger door.

Also have to REDO the Drivers rockers sitting to high in the rear, that is going to be a REDO

[Simple Man]

Didnt get as far I wanted to as I had to work Saturday 

Cut and fiber glassed to correct the curvature of the inner door. 

While that was curing used 18 gauge made some tracks for the window

cut weld grind. Didnt have the touch this time when welding the thinner metal

Bent the upper inner side support.

Mounted the window motor, test fitted glass

Fiber glassed upper door .

On to the fiddly part, installing the inner window wipe and side tracks 

[Simple Man]

Wow, you have really created a fantastic build. Unbelievable how you take a POS piece and create something functional.

thanks! the REDO is coming along, learning a lot as I go.  Wish I had more time for it during the week .

[lambobuilder]

Wow, you have really created a fantastic build. Unbelievable how you take a POS piece and create something functional.

[Simple Man]

The second door actually going better, as I actually feel like I know what I'm doing... to some extent     

 At least not making the same mistakes.

Up next the upper door curvature and the window tracks

[Simple Man]

the new inner door skin is warped on the bottom and had to be fixed as well as the front section.

also added csm on the insides to thicken areas that would be ground down on the reverse side.

good times !

[Simple Man]

thought about using the original inner door skin, but after 1 minute decided it was a POS

[Simple Man]

laid up some fiberglass to repair the weather strip flange in a few areas.   

Installed the flange that was made,  that runs along the A pillar.

Installed the weather strip.

On to the inner door skin!

[Simple Man]

Wanted to start on the passenger door in the first week of January but got side tracked. 

First thing to fix is the A- Pillar .  made some adjustments to the width to match the drivers side and add a flange for the weather strip.

Used the windshield as a guide for the flange.

[Simple Man]

Replaced the Rad hose that was leaking.  Will look for a gates hose if it leaks again

My gal and I, cleaned out the shop, and washed down the floor.. Radiator fluid smell is pretty much gone.

A break in the weather and was able to cut off the passenger door skin. Hope to start after the first of the year. Fun times ahead!

[Simple Man]

scored big and got an POS emoji phone charger from santa   How fitting for the REDO!

Fixed the hack job of wiring on the fan relay and now the fan switch works on all settings!

Was idling the car and a radiator hose had a slit in it and will require a replacement. 

[Simple Man]

Merry Christmas!!  I hope I get some expendable supplies  for the REDO from Santa, I'm running low 

[Simple Man]

Tried to fire up the blower motor and no worky.

Started with the relay and it has power. 

Deja vu on the wiring,  Tape removed tells the tale. 

Checked out the relay connector, lots of corrosion.  Luckily was able to grab one from the parts car.

After the repairs tried the fan switch but still no worky. 

 

[Simple Man]

Heater core and Heater hoses came in and were installed.  Cleaned up and painted the rusted parts in the heater box and various brackets.  Installed new blower motor.  Also flushed the evaporator before it was installed

[Simple Man]

That Fiero AC controller with the Lamborghini script and logo look well nice... Have you contacted Riceburner?
If Riceburner is out of the question then think about getting a Rover controller, I figured out some of the pinout, email me and I can help with the  rover controller. You have an awesome build dont waist your time with that Fiero thing at the minimum you can use a fake controller on top of the Fiero controller. In one of my Diablo replica I have a dummy removable controller and underneath there is a working Fiero controller, it adds to the look. Just my humble opinion

CCIE

 I contacted him with in the last 2-3 years , and again last week.

 I have the Rover controller.  A dummy cover might be a good idea.

Thank you