I know it is a lot of work but I am intrigued at the idea of building a body this way. There are currently lots of options for plans. I also know there are a few members who have experience in this area. It would be great to get some detailed information and tips on the process. I'd actually love a full tutorial with pics. I am interested in every step of the process:
- 3D modeling in computer (best software to use, best place to get accurate models, alternatives like physical/practical models)
- Slicing up model (what software are people using?, optimum spacing)
- Transferring slices to formers / profiles (what material is best to use [MDF?], optimum thickness, how to keep good size and geometry)
- Building foam plug (what kind of foam to use [low density polyurethane foam?], anything else important)
- Completing plug (what material to use [body filler?, resin?], how to keep body symmetrical, should glass/window fitment be checked at this stage?)
- Finishing - sanding / polishing (what is the process?, what grit paper?, wet or dry?, should it be polished like paint?, anything else?)
- Preparing for molds (should the panels be separated at this stage?, any other tips)
I'm sure I am overlooking something in the process. I'd love to learn more about this and I'm sure others would as well.
